The Human Side of Industrial Automation

For more than a quarter-century, Ahaus has been designing and building special equipment and assembly automation equipment. Our extensive experience with industrial automation includes: assembly equipment, part joining/crimping equipment, bearing insertion assembly equipment, automation of part handling, robotic systems integration, process controls and custom metal removal. We research and integrate the best components, including feeder bowls, servo presses, laser markers, and conveyors to deliver an optimal automation solution.

LEAN · SEMI-AUTOMATIC · AUTOMATIC · ROBOTIC INTEGRATION

Industrial Automation Equipment Technician
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Redefining Automation Innovation

Large Systems

Fully automated systems combine the best of speed and accuracy for assembly and test solutions. Ahaus includes with every project, a complete complementary project management package including a project manager as your single point of contact, initial conception and design, customer reviews and approvals throughout the entire project, controls hardware and software design, and assembly debug and runoff of the final product.

Standalone Special Machines

Our very knowledgeable engineering team can work with your in-house engineering team to develop the best fit for your challenging needs. Ahaus has designed and built numerous stand alone stations to allow operators to interact with cobots, screw drivers, presses, crimpers, and many other tools required to assemble your components. With an integrated PLC your facility has the capability of extracting data strategically collected for quality and traceability.

Semi-Automatic

Semi-automatic work cells combine the robust precision of automated equipment and also the cost-saving features of operator assembly and part manipulation. Semi-automated work stations offer a more cost effective solution when compared to a fully automated work station. Ahaus has the expertise and ability to identify the aspects of your assembly project that can be easily automated and the aspects that are more cost effective to be done by an operator.

Lean Systems

Ahaus is able to help you save valuable resources by providing the best method to implement lean manufacturing in your assembly process. By finding the best possible solution, we are able to reduce labor input, floor space, capital investment, energy, and many other resources to get your components assembled as efficiently as possible.
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Whitepaper: How to Know When It's Time To Automate

Industrial automation is increasingly becoming a solution for many or all of these seven common pressures, but often times it is difficult to decide when, where, or how to implement automation in your manufacturing environment. Like the manufacturer’s stories above, there comes a point in the life cycle of a company where forward-thinking manufacturers try to decide if automation is the right solution for them.

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Industrial Automation Case Studies

Pallet Transfer Machine

Radiator Crimp Cells

Wet Seal Packs for Shocks

Automated Knife Weld Assembly

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Automation Capabilities

Modern Automation Equipment

The Ahaus machining group has more than two dozen precision CNC machining centers which can handle everything from the most critical tolerances and complex technologies to large parts. Our inspection department is equipped with the most modern coordinate measurement machines (CMMs) and laser systems to achieve verifiable inspection tolerances to .0002 in. (5 microns).

Among our precision machining equipment are:

  • SNK/Nissin CNC horizontal boring mill, 138 in. x 98 in. x 90 in. with 64 in. x 84 in. rotary table
  • Two ea. 5-axis Mazak Variaxis machining centers
  • Two ea. 4-axis CNC horizontal boring mills, 40 in. x 40 in. x 40 in. cube
  • Milltronics lathe, 35 in. diameter x 120 in.
  • O-M VTL 50 in. diameter x 30 in.
  • Wire EDM
  • Grinding and surface grinding to 20 in. x 72 in.
  • Two ea. G & L CMMs, 40 in. x 48 in. x 84 in.
  • NIDEC Double Column 5 Face Milling Machine, MVR30Ax 197” (X) x 100” (Y) x 65” (Z), combined Z&W, table 197” X 79”, 66,000# Capacity, 40 HP Spindle, 6,000 rpm, 60 Tool ATC and Renishaw RMP60 Probe

Integrated Testing

Using a test system may be the solution to confirm that your components pass capability testing. Ahaus has designed and built numerous test systems to confirm leak rates, failure modes, torque, and many other applications. PLC feedback can allow your facility to capture the test data output to track quality.
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A Fanuc Authorized System Integrator

FANUC America’s Authorized System Integrators represent the most capable and trusted network of robotic automation solution providers in the industry.

“Again, thanks for the help to resolve this welding fixture issue. Everyone did a great job. Please pass along my thanks to everyone involved for their expertise and attention to detail. The quality design ideas and craftsmanship really stand out in the end result.”

SENIOR DESIGNER

Global Provider of Oil and Gas Products and Systems

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